DIE CASTING

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Premium Die Casting Solutions

A die cast solution refers to the complete set of services and processes involved in producing metal parts using die casting technology. This includes everything from designing the mold, selecting the right metal alloys, casting the parts by injecting molten metal into molds under high pressure, to finishing processes like trimming, machining, and surface treatment.In short, a die cast solution covers the entire workflow that ensures you get high-quality, precise, and durable metal components suitable for various industries such as automotive, electronics, and consumer goods.

This process enables the fabrication of intricate designs with tight tolerances, superior surface finishes, and consistent quality, making it well-suited for industries that demand durable and reliable components.Key advantages include:
* High precision and accuracy
* Excellent surface finish
* Versatility in material selection
* Enhanced durability and strength.

Best You Need, Best We Provide!

Reasons to Choose Our Die Casting Services

We specialize in precision die casting for both small and large production runs, working with aluminum, zinc, and various other metals. Our transparent and detailed quotes provide clear insight into pricing and delivery schedules. Whether you require custom die casting for intricate components or standard parts, FUTURE PRECISION ensures a smooth project start, supported by our dedication to quality and fast turnaround times.

High-Quality Parts

FUTURE PRECISION, ISO 9001:2015 certified, delivers precision die casting backed by rigorous quality inspections at every stage—from material selection and pre-production to in-process checks, first article inspection, and final delivery. Our commitment guarantees exceptional excellence in every die-cast component.

Timely Delivery

With modern automated facilities and efficient workflows, FUTURE PRECISION ensures rapid production without compromising quality. Our die casting services combine punctuality with precision, consistently delivering orders on schedule.

With Competitive Price

We provide premium die casting solutions at cost-effective rates. While die casting parts generally have low per-piece costs, initial investments in tooling and maintenance are high. Our optimized processes maximize value without sacrificing quality.

Die Casting Specialists

Our experts excel in custom die casting, enhancing product durability and reducing costs. Using advanced machinery and tailored processes, we ensure every part meets your functional, aesthetic, and performance needs with clear, ongoing communication.

Knowledge & Experience

With decades of industry experience, our skilled team offers unmatched knowledge and hands-on expertise. Clients benefit from our deep understanding of die casting, ensuring every project achieves the highest standards.

Advanced Equipments

Equipped with cutting-edge die casting technology, we deliver consistent, precise results. Typical tolerances range from ±0.003″ to ±0.005″ per inch, with capabilities as tight as ±0.001″ depending on specifications, part geometry, and materials.

From Concept, Prototyping to Full Production

FUTURE PRECISION is equipped with state-of-the-art die casting machines and advanced technology, enabling the production of high-quality, on-demand parts for a wide range of industries. We specialize in the most widely used die casting methods, capable of producing components with complex geometries, tight tolerances, and excellent mechanical strength.

* Over 7 years of industry experience;
* Certified ISO 9001:2015
* Quality management system;
* CMM-based precision inspections;
* Various surface finishing solutions available.

Custom Your Die Casting Solution

Custom-tailored Die Casting Services

Rapid Prototyping

We provide high-quality rapid prototyping services in China, offering more competitive CNC machining prices and faster turnaround times. Leveraging the latest prototyping technologies, our team works closely with you to address design challenges, validate and refine CNC prototypes, perform functional testing, and complete engineering verification.

Rapid Manufacturing

FUTURE PRECISION is your trusted die casting manufacturing partner in China. From rapid prototyping to full-scale production, we deliver tailored die casting solutions backed by extensive machining experience and strong resource integration. Our capabilities ensure that every part meets the highest standards of precision and quality.

Bespoke CNC Machining

We also offer one-stop rapid die casting services and cost-effective custom machining for short-run and prototype production. Whether you need production-grade materials, intricate geometries, tight tolerances, or fine details, FUTURE PRECISION Die Casting Factory delivers parts that match your exact specifications through every stage.

OUR HAPPY CUSTOMERS

We've Helped Thousands of Customers Succeeded

Get personalized, one-on-one support from our expert technical team, with fast responses within just a few hours. We offer some of the most competitive prices in the industry—up to 30% lower than those in Europe and North America.

Die Casting Craftsmanship

Material

Key Properties

Common Alloys

Primary Advantages

Typical Applications

Aluminum Die Casting

Lightweight, corrosion-resistant, excellent thermal conductivity

ADC12, A360, A380

30-50% lighter than steel

Natural corrosion resistance

Complex geometries achievable

Cost-effective for high volumes

Automotive components, aerospace parts, heat sinks, electronic housings

Copper Die Casting

Superior conductivity, antimicrobial properties

ZQA19-2, ZQA19-4

95% IACS electrical conductivity

Natural antimicrobial surface

Excellent corrosion resistance

High temperature stability

Electrical connectors, heat exchangers, plumbing components, marine hardware

Magnesium Die Casting

Lightest structural metal, good vibration damping

AZ91D, AM60B

75% lighter than steel

Excellent EMI/RFI shielding

20% faster cycles than aluminum

Fully recyclable

Laptop cases, camera bodies, automotive steering components, aerospace brackets

Zinc Die Casting

High precision, excellent surface finish, good impact strength

Zamak 3, Zamak 5, ZA8

±0.025mm dimensional accuracy

Superior as-cast surface finish

25% faster cycle times than aluminum

Thin-wall capabilities (down to 0.5mm)

Precision gears, hardware components, decorative fixtures, lock mechanisms

Finish

Description

Key Characteristics

Typical Applications

Surface Roughness (Ra)

As-Cast

Standard finish straight from the die casting mold

Economical production finish

Visible tool marks and ejector pin traces

Minimal post-processing

Internal components

Non-visible parts

Functional prototypes

3.2-6.3μm

Polished

Mirror-like reflective surface achieved through mechanical polishing

High-gloss aesthetic appearance

Reduces surface porosity

Improves cleanability

Food service components

Medical equipment

Automotive interiors

Industrial equipment

0.1-0.4μm

Sand Blasted

Uniform matte texture created by abrasive media impact

Hides minor surface defects

Provides consistent matte appearance

Improves paint adhesion

Automotive interiors

Industrial equipment

Architectural fixtures

1.6-3.2μm

Anodized (Type II)

Electrochemical aluminum oxide layer formation

5-25μm protective layer

Available in multiple colors

Enhances wear resistance

Consumer electronics

Aerospace components

Marine hardware

0.2-0.5μm

Powder Coated

Electrostatic polymer powder application with thermal curing

50-100μm thick coating

Excellent chip resistance

Wide color selection

Outdoor equipment

Appliances Retail displays

Varies by texture

Brushed

Directional abrasive finishing creating linear grain pattern

Conceals handling marks

Sophisticated metallic appearance

Maintains metallic feel

Elevator panels

Commercial signage

Kitchenware

0.4-0.8m

FAQs for Die Casting Process

What Is the Die Casting Process?
Die casting is a high-precision manufacturing process in which molten metal is injected under intense pressure (1,500–25,000 psi) into a steel mold (die) to produce complex, dimensionally stable parts. The process involves five key stages:
* Mold Preparation: The die is lubricated and preheated to optimize metal flow and facilitate part ejection.
* Metal Injection: Molten metal is forced into the die cavity at high speed and pressure.
* Cooling: The metal rapidly solidifies within the mold.
* Ejection: The die opens, and the finished part is ejected.
* Trimming: Excess material (flash, gates, etc.) is removed for a clean final product.
High Precision: Tight tolerances (±0.1–0.5 mm) and intricate geometries are achievable.
Rapid Production: Short cycle times enable cost-effective mass production.
Strength & Lightweighting: Dense, void-free metal structures provide durability with minimal weight.
Material Efficiency: Minimal scrap generation reduces waste and secondary machining.
High Upfront Costs: Custom dies and machinery make low-volume production uneconomical.
Material Restrictions: Primarily suitable for low-melting-point alloys (e.g., aluminum, zinc).
Porosity Risk: Rapid cooling can trap air, leading to internal voids.
Size Limitations: Optimal for small-to-medium parts; larger components may sacrifice accuracy.
Collaborate with our engineering and sales teams for tailored CNC machining quotes. For example:
CNC lathe machining typically costs 15% less than 3-axis milling for similar parts.
5-axis machining is more expensive:
Continuous 5-axis milling costs >20% more than indexed (3+2) milling.
Costs can double compared to standard 3-axis milling. Pro Tip: Larger production runs optimize cost-efficiency by amortizing setup expenses.
Tooling typically requires 2–12 weeks, depending on part complexity, material selection, and precision requirements. This includes design, mold fabrication, testing, and refinements.
±0.1 mm for features under 25 mm.
±0.5 mm for dimensions up to 250 mm.
Tighter tolerances (±0.02 mm) are achievable with post-machining.
Note: Material choice (e.g., aluminum vs. zinc) influences shrinkage and final accuracy.
Yes, die cast parts can undergo secondary machining (e.g., drilling, milling, CNC) to:
* Achieve tighter tolerances.
* Improve surface finish.
* Add complex features.
* Mitigate porosity-related defects for critical applications.
Request a Quote to Start Your Die Casting Project
Our end-to-end die casting solutions deliver high-quality parts, rapid production, and cost efficiency—from prototype to full-scale manufacturing.